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Build Guide · Motor Control

Full Motor Starter

A real starter: start/stop/seal-in control with an overload relay in the control rung, plus a contactor feeding the motor — control and power circuits together.

Difficulty: IntermediateBuilds on: start/stop with seal-inLesson: read the theory →

What you’re building

L1L2/NSTOPSTARTMOLM
Start/Stop/seal-in feed coil M; the overload's NC contact sits after the coil on the L2/N side. An overload trip opens it and drops the coil.

Parts to add

  • 1Power Source
  • 1Push Button NC (Stop)
  • 1Push Button NO (Start)
  • 1Overload Relay
  • 1Coil
  • 1NO Contact (seal-in)
  • 1Contactor
  • 1Motor

Steps

  1. Add the parts

    Click Power Source, Push Button NC (Stop), Push Button NO (Start), Overload Relay, Coil, NO Contact (seal-in), Contactor (3-pole), and Motor.

  2. Label coil, seal-in, contactor

    Coil = M; the NO Contact = M (seal-in); Contactor = M.

  3. Build the control rung with the overload

    To wire, click the first terminal (it highlights), then click the second to connect them. Run Stop and Start to the coil, then the overload’s NC aux contact on the far side of the coil (between Coil A2 and the L2/N return). The overload’s aux is its small control contact, not the big heaters.

    Power Source L1 Stop (left)
    Stop (right) Start (left)
    Start (right) Coil A1
    Coil A2 Overload NC aux (left)
    Overload NC aux (right) Power Source N
  4. Add the seal-in around Start

    Bridge the M NO Contact across the Start button (parallel), exactly like the three-wire circuit.

    Stop→Start wire M NO Contact (one side)
    M NO Contact (other side) Start→Coil wire
  5. Wire the motor power

    Run power through the contactor (and through the overload heaters if you want full realism) to the motor.

    Power Source L1 Contactor T1 in
    Contactor T1 out Motor
    Motor Power Source N
  6. Energize, start, then trip the overload

    Click Energize, tap Start (it seals in and runs). Now click the Overload Relay to TRIP it — its NC aux opens, the coil drops, the motor stops. Click the overload again to reset, then Start once more.

  7. The point

    The overload doesn’t switch the big motor power directly — it stops the motor by breaking the control circuit and dropping the coil.

✓ Test it

  • Start the motor — it runs and seals in.
  • Click the overload to TRIP it: its NC aux opens, the coil drops, the motor stops.
  • Reset the overload (click again) and Start once more.
Tip: The overload does not switch the big motor power directly — it stops the motor by breaking the control circuit and dropping the coil. Smart and safe.

Open the Sandbox and build it

Follow the steps above with the trainer open in another tab.

Open the Sandbox →