Sequence Control
Force motors to start in the right order. A conveyor line that starts out of order jams — sequence control makes the order mandatory.
One thing before another
Sequence control (or interlocked starting) forces motors to start in a required order, and often to stop in order too. The classic example is a conveyor line: you must start the last conveyor first and work backward, so material never piles onto a belt that is not yet running. Start them out of order and you get a jam.
The core trick
To make motor 2 depend on motor 1, you put a NO contact controlled by motor 1’s coil in series with motor 2’s start circuit. Now motor 2 physically cannot start until motor 1 is running, because the contact feeding motor 2 is held open until coil 1 energizes and closes it.
- Start permissive: M1’s NO contact in M2’s rung means "M2 may only start if M1 is running."
- Chain it: M2’s NO contact in M3’s rung extends the sequence — 1, then 2, then 3.
- Stop in order: for shutdown sequencing, you can arrange the stop logic so stopping M1 also drops the ones that depend on it.
Real uses
Conveyor lines, lube-oil pumps that must run before a big machine starts, exhaust fans that must prove airflow before a burner lights, hydraulic pumps before press operation. Anywhere starting out of order causes damage or danger, sequence control enforces the rules.
What to take away
Sequence control makes one motor a condition for the next by placing the upstream coil’s NO contact in the downstream start circuit. It is start/stop logic plus a permissive contact — simple to wire, and it prevents expensive mistakes.
Now build it yourself
In the Sandbox, build two start/stop circuits for coils M1 and M2. Put a NO Contact assigned to M1 in series with M2’s start circuit. Now M2 refuses to start until M1 is running.
Open the Sandbox →