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Lesson 11 · Motor Control

Forward/Reverse with Relays

The same reversing circuit, but with control relays carrying the logic. This is how relay control scales toward real machine automation.

Same job, control relays in the middle

In the push-button version the Start buttons energized the contactor coils directly. In larger or automated systems you put control relays (CRs) between the operator inputs and the contactors. Buttons (or a PLC, or sensors) drive control relays; the relays’ contacts then drive the big contactor coils.

Why add relays?

How it is structured

Press FORWARD → control relay CRF energizes and seals in. CRF’s NO contact then energizes contactor coil F, which throws the power. The interlock now uses the relays’ NC contacts: CRF’s NC in the CRR rung and vice-versa — and the contactors are interlocked too. The reverse side mirrors it with CRR.

The mental shift: separate the decision from the action. Control relays make the decision (which direction, under what conditions); contactors carry out the action (throw the power). This split is how relay logic scales — and it is the same thinking a PLC uses, in software.

What to take away

Relay-driven forward/reverse puts control relays between inputs and contactors. The relays hold the logic and interlocks; the contactors do the heavy switching. Same reversing principle, a structure that scales to real machine control.

Now build it yourself

In the Sandbox, build coils CRF and CRR as seal-in circuits with cross-interlocks, then use NO Contacts assigned to CRF and CRR to energize separate contactor coils F and R feeding the motor. The logic and the power are now separate layers.

Open the Sandbox →